Lithium-ion batteries will kill us all. Okay, maybe that’s a tad dramatic. But batteries can definitely be lethal—and they’re definitely inside a lot of the things we own: electric cars, smartphones, cameras, and even children’s toys. Nevertheless, lithium-ion batteries have largely stayed out of the limelight—up until the onslaught of battery crises in recent years. But we think that lithium-ion batteries still don’t get the attention that they deserve—because if they’re in everything we own, we ought to know how they work, and what potential risks they pose.
That’s why we’re declaring this week, Battery Week. Every day this week, we’ll be publishing new blogs and videos to educate you on everything you ever wanted to know about the batteries in iPhones—how they work, what to do when they swell, how to safely recycle them, and how to replace them yourselves. We’ll even be live-streaming a battery swap with one hand tied behind Kelsea’s back —because if Kelsea can replace a battery with one hand, then you can certainly do it with two.
But first—here’s a little primer on the history of the 3 biggest lithium-ion battery scandals to really get us in the mood:
Just before Christmas 2015, the season’s hottest toy got quite a bit hotter—lithium-ion batteries inside of hoverboards started spontaneously catching fire. By July of 2016, the US Consumer Product Safety Commission reported at least 60 known hoverboard-related fires totaling over $2 million in damages. And these fires occurred in all kinds of hoverboards—so there’s not one manufacturer to blame for shoddy design, or a bad batch of batteries. Being the safety (and sometimes tacky) nerds that we are, we even created a “smother bag” to give consumers an on-the-go solution for hoverboard fires. But, all jokes aside, the Great Hoverboard Crisis of 2015 finally put lithium-ion batteries on the map—skull and crossbones, safety hazard-style.
Fast forward to September 2016, when at least 35 Note7 battery explosions were heard around the world (wide web). It wasn’t until Note7 devices started catching fire that the danger of lithium-ion batteries became truly ubiquitous. The debacle carried on for months, so here’s a quick TL;DR:
September-December 2016
So what happened exactly? Without getting super-scientific, the batteries in the Note7 were essentially defective. Samsung pushed the Note7’s battery capacity to the limit—along with its production speeds, and manufacturing tolerances—without corresponding quality controls. And when you leave no margin for error, you’re playing with fire. Literally. The smallest mistake can be catastrophic—like $5 billion kinda catastrophic—which is what Samsung estimated they lost from the recall. We suspect that’s why Samsung released their refurbished Note7 Fan Edition a year later with a smaller battery capacity (12.32 Wh vs. 13.48 Wh).
And not to be that guy, but how much cheaper could this recall have been for Samsung if they kept their removable battery design of yore? Just pop the battery out, replace it with a new one, and you’re done!
The most recent battery scandal to make headlines had nothing to do with fires at all. In December of 2017, Apple admitted to intentionally degrading the performance of iPhones equipped with older batteries. Since 2016, reports had been pouring in detailing reliability issues, usability problems, and sudden shutdowns for older iPhones. Of course, public outcry and lawsuits ensued. And in January of 2018, Apple attempted to mitigate the damage by offering $29 battery replacements for iPhones 6 and newer for the duration of 2017. To serve iPhone users unable to reach Apple stores, we matched the offer and cut the prices on all of our DIY iPhone battery kits to $29 or less. Plus, we included options for the iPhone 4S, 5, 5s and 5c (which are excluded from Apple’s new program).
If lithium-ion batteries are so dangerous—and if manufacturers can even use them to tamper with our devices—then why do we put them in everything? Well, they’re pretty darn efficient. Pound for pound, they pack a high-energy density that alternative batteries simply can’t reach—yet. They’re also much lighter than other types of rechargeable batteries, which makes them a perfect solution for hand-held devices. But as lithium-ion batteries become even more pervasive, and until we find a safer and more efficient alternative, it’s important to be aware of their potentially harmful side effects. Knowledge is power after all!
And there are other Li battery technologies as well. Li-poly and LiFE. Li-poly is probably more of a RC hobbyist area but misused they also have horrific risks, but managed they are amazing. I use them with portable ham radio activities quite effectively. LiFE seems to be a “star”, great capacity, little more tolerant of low voltage situations but prices are still kind of high compared to other technologies. All though have unique discharging and charging procedures.
The care and feeding of lithium-ion is a bit tricky as well! Many people think they need to fully discharge the battery like what we needed to do with nickel cadmium batteries due to the memory effect they had. Here lithium-ion batteries should not be discharged fully (less than 10% charge) as over time the battery will loose its capacity to hold as deep a charge. Keeping your device plugged as much as possible will in fact lengthen its life.
Changing the battery in your phone should be as easy as changing the batteries in a flashlight. How much thicker or more expensive could a phone be to incorporate this feature?